XL500R WIRING HARNESS PARTS LIST

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baldock
XL Berater
XL Berater
Beiträge: 212
Registriert: 12. Mai 2021, 20:35

XL500R WIRING HARNESS PARTS LIST

Beitrag von baldock »

My harness is finally finished. I used the old boots as they cleaned up like new. It ended up costing far more than I expected, but way less than on ebay and I have the tools as a bonus.
https://www.ebay.co.uk/itm/334066652423


TOOLS:
1) IWS-0560B Ratchet Terminal Crimping Tool.
Used for adding additional wires off a main cable.
****WARNING. YOU HAVE TO SELECT THE CORRECT 056FL PICTURE OR THEY SEND THE WRONG TOOL***

https://www.aliexpress.com/item/1005004885208759.html


2) IWISS Crimping Tool Kits with Wire Stripper and Cable Cutters Suitable for Non-Insulated

https://www.amazon.co.uk/gp/product/B00 ... UTF8&psc=1


3) A05FL/A-FL Flag terminal die for IWISS Tool.

https://www.ebay.co.uk/itm/401937392923 ... 1784457338


ITEMS:
1) 16X 6.3mm Female Flag Terminals + covers (NB: the originals are 'chicken claw' terminals, but I couldn't get a die to crimp those).

https://www.ebay.co.uk/itm/222755883622 ... 1612188440

https://www.ebay.co.uk/itm/142626191450 ... R8bKg6u9YQ


2) 4M+13F Male & Female Wire Bullet Crimp Connector 3.5mm.

https://www.ebay.co.uk/itm/385191835473


3) 3X M6 Lug Ring Connectors.

https://www.ebay.co.uk/itm/285013153063 ... 6836710616


4) U- Shaped Crimping Buckles (to add branches off a few cables).

https://www.ebay.co.uk/itm/364034073264


5) 4:1 Black Adhesive Heat shrink Glue Lined Sleeve 8mm (to cover the buckles).

https://www.ebay.co.uk/itm/401277509895 ... 0890938885


6) 2.8mm 2(X1)/3(X1)/4(X2)/6(X2)/9(X1) connectors & terminals (7M + 28F). *This kit was very well made.

https://www.ebay.co.uk/itm/134146743382

6 WAY AVAILABLE IN BLACK.
https://kojaycat.co.uk/epages/950000457 ... nnector%22

4 WAY AVAILABLE IN RED.
https://kojaycat.co.uk/epages/950000457 ... nnector%22


7) 1X Plain brass 3 way 3.5mm Japanese style bullet connector + cover.

https://kojaycat.co.uk/epages/950000457 ... mm3WAYSOCK


8 ) 7X brass 3 way 3.5mm Japanese style double bullet connectors + covers.

https://kojaycat.co.uk/epages/950000457 ... 3-WAY-10PK


9) Loom Tape.

https://www.ebay.co.uk/itm/322560944141


12) Fuse Holder (I used my old one as it cleaned up like new).

13) 2.0mm 25Amp 12V Automotive Cable (approx. 50p per metre).

YELLOW 655mm (1m)
PINK 655mm (1m)
ORANGE 2180mm (3m)
BROWN 1540mm (2m)
BROWN/WHITE 630mm (1m)
LIGHT BLUE 2140mm (3m)
RED 2020mm (3m)
BLACK 3240mm (4m)
BLUE 460mm (1m)
WHITE 290mm (1m)
WHITE/YELLOW 970mm (GET 2m TO BE SAFE)
GREEN/RED 700mm (1m)
BLACK/YELLOW 520mm (1m)
BLUE/YELLOW 570mm (1m)
GREEN/WHITE 570mm (1m)
BLACK/RED 500mm (1m)
BLACK/WHITE 1230mm (2m)
LIGHT GREEN 250mm (1m)
GREEN/YELLOW 1980mm (GET 3m TO BE SAFE)
GREEN 6330mm (7m)
GREY 670mm (1m)

***** I COULDN'T FIND LIGHT GREEN OR LIGHT BLUE CABLES IN THE UK, SO I PLACED A LIGHT GREEN/BLUE SHRINK SLEEVE ON EITHER END OF THE RELEVANT CABLE TO SHOW THAT IT WAS THE LIGHT COLOURED ONE. I NOTICED THE EBAY SELLER OF THE WHOLE HARNESS HAS DONE LIKEWISE, ALTHOUGH YOU MAY BE ABLE TO FIND LIGHT GREEN/LIGHT CABLES BLUE IN GERMANY.
PeterB
XL Guru
XL Guru
Beiträge: 1811
Registriert: 11. Juni 2003, 13:29

Re: XL500R WIRING HARNESS PARTS LIST

Beitrag von PeterB »

Hi baldock,
It's nice, but it's bitter that you're not getting any supply from the Ukrainians at the moment. They can wire harnesses.

beste grüße
peterb
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